Product Description
1. The most advanced forming and welding solutions in the industry are adopted, enabling seamless and continuous forming and welding of aluminum strips, ensuring a stable, reliable, and highly efficient aluminum tube forming process.
2. The system utilizes high-quality alloy steel forgings with wear-resistant surface treatments, processed by world-renowned CNC machining centers in a single operation. The specifications of the forming wheels and the precision between wheel sets are meticulously designed based on the specific dimension of the aluminum tube, ensuring wrinkle-free forming and no weld seam deviation during welding. All related components are controlled to micron-level tolerances, allowing complete interchangeability of parts in the same position. Additionally, the system supports quick switching between different tube specifications, significantly improving efficiency and reducing operational complexity.
3.The production line supports different welding solutions (including Tig welding and laser welding), ensuring strong, smooth, and reliable welding of the aluminum layer, guaranteeing product quality.
4. It adopts a one-touch control solution, achieving fully synchronized and efficient production. It requires minimal manual intervention for startup or adjustments, greatly reducing the defect rate. Furthermore, the line incorporates a visual interface for real-time and precise monitoring of operation status.
5. The production line is equipped with comprehensive auxiliary systems, such as gravimetric system, diameter measurement system, aluminium foil correction system, weld seam tracking and correction system, and eddy current flaw detection system, ensuring stable operation of the Extrusion line.
6.
Fully automatic pipe coiler specifically designed for aluminum-plastic tube is included, featuring the unique tension control system, cutting system, and tube feeding system, effectively preventing issues like bending or oval deformation during the coiling process. The latest generation of packaging equipment ensures 99.999% strapping success rate.
7. Types of products: PEX-AL-PEX, PERT-AL-PERT, PE-AL-PE, PPR-AL-PPR, PEXa-AL-PE.
| Line Model |
Screw Diameter |
L/D |
Production Scope |
Production Speed |
Overal size |
| KDDJ-32 |
ф60/65mm |
36/33:1 |
ф16-32mm |
40m/min |
70MX5MX4M |
| KDDJ-75 |
Ф60/65mm |
36/33:1 |
ф40-75mm |
20m/min |
65MX5MX4M |
| DJXa-32 |
ф65/45mm |
33:01:00 |
ф16-32mm |
30m/min |
62MX5MX4M |
Gravimeter System
(1 )High precise Gravimeter control system of is applied in this glassfiber PPR pipe production line.
(2) It is used for measuring & calculating and precise control of pipe weight permeter and its extrusion output, to realize the constancy of pipe weight.
(3) The application of this system can shorten the start-up time, improve the produced pipe quality, and save raw material.
PLC Control System
(1) The three layers glassiber PPR pipe machinery adopts original imported new generation PLC control system.
(2) Multi-point closed-loop control system, which ensure the high speed synchronous control and reliable operating of the whole production line.
Advantages of Butt welding PEX-AL-PEX Pipe:
Butt-welded aluminum-plastic pipe is a kind of composite pipe that combines the aluminum layer and the plastic layer through the butt-welding process. It is widely used in construction, home decoration, industry and other fields, and it has the following advantages:
- Good corrosion resistance: The inner plastic material (such as polyethylene, etc.) has chemical stability and has good resistance to most chemical substances such as acids, alkalis and salts, which can effectively prevent the corrosion of the conveying medium to the pipeline. The outer plastic layer can also protect the middle aluminum layer from being corroded by the external environment. Therefore, the service life of the aluminum-plastic pipe is relatively long, which can reach about 50 years.
- High strength and rigidity: The aluminum layer endows the pipe with high strength and rigidity, making it less likely to deform or break when subjected to external impact or pressure. Compared with pure plastic pipes, the aluminum-plastic pipe can withstand greater pressure, generally able to withstand a working pressure of 1.0-1.6MPa, and is suitable for various water supply, heating and other pressure systems.
- Excellent oxygen barrier performance: The aluminum layer has good oxygen barrier performance, which can effectively block the penetration of oxygen and prevent the metal parts in the system from being oxidized and corroded, thus prolonging the service life of the entire system. In the heating system, the oxygen barrier performance is particularly important, which can avoid the deterioration of water quality and damage to equipment caused by the entry of oxygen into the system.
- High and low temperature resistance: The aluminum-plastic pipe can work normally within a wide temperature range, generally it can be used in the temperature range of -40°C to 95°C. This makes it suitable not only for hot water supply systems but also can maintain good performance in cold environments, and can maintain good performance in cold environments, and is not likely to crack or deform due to temperature changes.
- Hygienic and non-toxic: The inner plastic material generally uses food-grade polyethylene or cross-linked polyethylene, which is hygienic and non-toxic, and will not pollute the conveyed drinking water, meeting relevant national hygiene standards, and can be used with confidence for drinking water conveyance.
- Convenient installation: The butt-welded aluminum-plastic pipe is relatively light in weight, making it convenient for handling and installation. At the same time, it can adopt a variety of connection methods, such as compression fittings, press fittings, hot melt connection, etc. The connection operation is simple, and no special tools or complex processes are required, which can effectively shorten the construction period and reduce the installation cost.
- Long service life: Due to its good corrosion resistance, temperature resistance and mechanical properties, under normal use and maintenance conditions, the butt-welded aluminum-plastic pipe has a long service life, reducing the frequency and cost of pipeline replacement, and has a high cost performance.
- Bendability: The aluminum-plastic pipe has a certain degree of flexibility and can be bent within a certain range, reducing the use of pipe fittings, lowering the cost of the pipeline system, and also making the pipeline layout more flexible and convenient, especially suitable for installation environments with limited space or complex conditions.
- Electromagnetic shielding performance: The aluminum layer has good electromagnetic shielding performance and can be used in some occasions with requirements for electromagnetic interference, such as protective casings for wires and cables, which can effectively prevent the influence of external electromagnetic interference on the internal wires and cables and ensure the stability of signal transmission.
Company Profile
Packaging & Shipping
FAQ
1.Are you manufacturer or trading company?
We are manufacturer.
2. What price terms you offer?
FOB, CIF, EXW and other price terms based on your kind request.
3.Is installation and stuff training available from you?
Yes, our engineers will guide machine installation and train your workers.
4. How long will I receive the quotation?
Once we know the raw material, final product dimension and the special requirements, we will provide you a detailed quotation within 24 hours.
5. How do I get response quickly?
If you send inquiry to contact us, we promise to reply to you within 8 hours!
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