Single Wall Corrugated Sheath Pipe in Pipe Production Line
This production line is used to produce the corrugated pipe insulating the pex-al-pex pipe or pex pipe.
Below pipe production line is used to produce single wall corrugated sheath pipe, inserting PEX-AL-PEX pipe or other plastic pipes inside. It's also called pipe in pipe.
Pipe in pipe is an excellent system for hot and cold water. It is completely impervious to internal and external corrosion and prevents the build-up of stone sediments.
Basic Technical Parameters
| Line Model |
Extrider Model |
Production Scope |
Output |
| KDBW-50 |
SJ-65 |
16-50mm |
90kgs/h |
| KDBW-40 |
SJ-50 |
16-32mm |
60kgsh |
The configurations of Pipe Production line
| No. |
Machine Nane |
Qty. |
| 1 |
Inner pipe coil uncoiling device |
1set |
| 2 |
Tractor and straighten device |
1set |
| 3 |
SJ-50/SJ-65 Single screw extruder |
1set |
| 4 |
Cross type die head |
1set |
| 5 |
Corrugated forming machine (Vacuum type) |
1set |
| 6 |
Oil pump station |
1set |
| 7 |
Pipe coiler |
1set |
Design feature for Pipe Production Line
1) Extrusion die head structure is special design for those type pipe in pipe making, to insert the inner PEX-AL-PEX pipe inside.
2) The corrugated pipe forming device adopt vacuum forming type. The forming model is precsion, and easy to change different sizes.
3)Adopting SIEMENS PLC control system to control the whole line, like extruder start/stop, vacuum start/stop, Haul-off speed sync control and start/stop;and also with safety protection alarm and stop function.
This Pipe in pipe machine is used to make pex pipe or pex-al-pex pipe insulated into corrugated pipe. Corrugated pipe usually adopts PP or PE raw materials, have features of high temperature resistance, resistant to corrosion and abrasion, high intensity, good flexibility etc.
Referenced Pipe in pipe specification:
|
PEX pipe size (mm) |
Corrugated Pipe Size (mm) |
|
Φ25 corrugated pipe |
For Φ16PEX pipe or less |
|
Φ30 corrugated pipe |
For Φ20 PEX pipe or less |
|
Φ32 corrugated pipe |
For Φ22 PEX pipe or less |
|
Φ35 corrugated pipe |
For Φ25 PEX pipe or less |
|
Φ40 corrugated pipe |
For Φ28 PEX pipe or less |
|
Φ40 corrugated pipe |
For Φ32 PEX pipe or less |
Weifang Kaide Plastic Machinery Co., Ltd., founded in 2001, has a history of 20 years. It is the birthplace of China's first high-speed plastic pipe production line. The whole plant covers an area of 35000 square meters. The company has 102 employees, including 20 engineers.KAIDE has a modern CNC processing workshop. The CNC processing center includes OKUMA from Japan, TAKISAWA from Japan and other processing centers,
as well as Gantry CNC centers of KAFO, LITZ and other brands from Taiwan. First class CNC Machinery and professional R & D team ensure the excellent product quality of KAIDE.
"KAIDE" brand was recognized as a famous trademark by Shandong Provincial Administration for Industry and commerce. In 2013, it was awarded the first prize by China Machinery Federation in the field of polymer high-speed extrusion production technology, which is the highest honor in the plastic machinery industry.
In the world, our company has successfully sold more than 1700 series of high-speed and multi-layer composite plastic pipe production lines such as HDPE, PE-RT, PP, PA, PB,PEX and aluminum plastic pipes. Therefore, we have many high-quality well-known customers at home and abroad, such as Domestic RiFeng group, ERA Group, Hongyue group, Chinaust group, Tianjin Junxing pipe group, Kangtai group, etc. (the top ten famous pipe brands in China with an annual output value of more than 800 million US dollars); Foreign first-class enterprises in many countries and regions, such as George Fischer (+GF+) group, GOLAN group, Russian PK Kontur, RVK company, LAMINN Ltd, SLT AQUA,Quantum Industries, Thomsun in Dubai, ESEN in Turkey, Italy K-FLEX L' ISOLANTE, etc.
Q: How your factory provide after sales service ?
A: (1) All the machine will be made full trial testing for shipment, each equipment shall be working in good conditions, the produced pipe diameter shall be conforms to the Standard (DIN, GB, ASTM EN, etc),The inner/outer surface must be shining. And one engineer will be dispatched to your facility,to assit the machine installation and debugging, also training your operator.
(2) If in future, some faults happend, you can contact us at the first time, we will do fast response and raise the effective proposals within 12 hours. All of the electric componets, we adopted World famous brand, which is widely used in every corner, all the drawings of mechanical parts are well kept for trace.
(3) Specialized after sales service team will provide the professional guidenss and technical support for you.
Q: How your control Your Machine Quality ?
A:(1) All the basic raw materials such as steel, iron, aluminum, copper, we choose China top quality, completely confirms to National Standard. And when our R&D team design the drawings, we have more strict requirement on the equipment lifespan, frame weight-bearing property, consideration of stable performance while running, etc. Therefore, you can find that even our equipment framework is much more strong than others.
(2) All the Mechanical Parts, we will manufacture by ourselves, for the purpose of well-control the quality in our own eyes. More and more competitors are outsourcing and transferring more production processes to other smaller factories to maximize their profits, we are keeping to choose processing more parts by ourselves for strictly control its quality. As we have strong R&D team, and also have the most advanced CNC Machinery, which are the basic conditions to ensure the quality .
(3) All the electrics Components, we choose the reliable and Famous Brand in the world. Such as Siemens Motor, Siemens PLC Control system, ABB Inverter, SICK Brand, Autonics Brand, Flender Gearbox, etc, to ensure the sable machine running performance, and convenient for future maintenance locally.
Q: What is the delivery time ?
A:Generally,the delivery time of the completed standard production line is 60-75 days. If customer have some customized requirment, the delivery time has to be prolonged accordingly.
Q:Can you provide the layout drawings and the power consumption, water consumption,compressed air consumption?
A: Surely, we will provide the layout drawings, included all the information of workshop prepare, such like electric power, water, compressed air consumption.
Please contact us right now, to get the offer !
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