• High Efficiency HDPE Silicon Duct Production Line/Extrusion Machine/Making Machine
  • High Efficiency HDPE Silicon Duct Production Line/Extrusion Machine/Making Machine

High Efficiency HDPE Silicon Duct Production Line/Extrusion Machine/Making Machine

Type: Pipe Extruder
Plastic Processed: PE
Product Type: Granulating Extruder
Feeding Mode: One Feed
Assembly Structure: Integral Type Extruder
Screw: Single-Screw
Manufacturer/Factory

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Shandong, China
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Basic Info.

Model NO.
KAIDE-MICRODUCT
Engagement System
Non-Intermeshing
Screw Channel Structure
Deep Screw
Exhaust
Exhaust
Automation
Automatic
Computerized
Computerized
Low Voltage Electrical Component
Schneider
Frequency Inverter
ABB
Micro-Duct Diameter
5-14mm
Micro-Duct Machine Speed
Stable 80m/Min
Silicon Core Layer Thickness
0.1mm
Silicon Core Layer Surface
Ribbed or Smooth
Extruder Quantity
2 Extruders
Machine Control
Siemens PLC Programmable Control System
Micro-Duct Length/Coil
3000-5000meters/50, 000 Meters
Pipe Coiler
Automatic Coiling, 2 Working Position.
Transport Package
Film Packaging
Specification
55m*2.5m*3m
Trademark
KAIDEMAC
Origin
China
HS Code
8477209000
Production Capacity
150 Sets/Year

Product Description

High Efficiency HDPE Silicon Duct Production Line/Extrusion Machine/Making Machine
High speed HDPE silicon core Microduct extrusion machine(Ø7-20mm)

This pipe production line is used to produce micro duct for telecommunication application fields, with production line speed 80m/min.
2 big L/D ratio screw extruders with special design structure are adopted, which is with better plasticizing and mixing effect. One for extruding HDPE layer, the other for extruding silicon core layer. Using own-patented multi-layer co-extrusion technology to produce HDPE silicon core pipes. The screw and barrel are designed by KAIDE technical team according to the raw material's processing properties, nitriding thickness 0.5-0.7mm.

The machine is designed according the CE organization requirement, pay more attentions to the safety protection, and cables connecting ways amd cable colors.
High Efficiency HDPE Silicon Duct Production Line/Extrusion Machine/Making Machine
The microduct extrusion line is available to produce:
Parameter   OD/ID 7/3.5 7/4 7/5.5 8/5 10/5.5 10/6 10/8
OD   mm 7,0±0,1 7,0±0,1 7,0±0,1 8,0±0,1 10,0±0,1 10,0±0,1 10,0±0,1
ID min mm 3,4 3.9 5,4 4,9 5,4 5,9 7,9
S min mm 1,65 1,4 0,65 1,4 2,15 1,9 0,9
Producing speed   m/min 80 80 80 70 65 65 65
 
Parameter   OD/ID 12/10 12/8 14/10 16/12 20/15,4
OD   mm 12,0±0,1 12,0±0,1 14,0±0,1 16,0±0,1 20±0,1
ID MN mm 9,9 7,9 9,9 11,9 15,3
S MIN mm 0,9 1,9 1,9 1,9 2,2
Producing speed   m/min 60 60 55 45 30
 
Max.machine ovality 2-4% after the coiler

  

The HDPE Microduct extrusion line includes:

1 High speed HDPE extruder
2 High speed extruder for silicon core layer
3 Gravimeter
4 Color-masterbatch feeding unit
5 Co-extrusion die head
6 Extruding tools
7 Vacuum Calibrating Cooling Tank
8 Water Cooling Tank
9 Laser Measuring Instrument
10 Servo haul-off machine
11 Pipe accumulator
12 Pipe coiler
13 Siemens PLC programmable computer control system

Features of HDPE microduct pipe extrusion line:
High Efficiency HDPE Silicon Duct Production Line/Extrusion Machine/Making Machine
1. Extruder

1).2 high efficient Extruders are equipped, specially designed for HDPE layer and Silicon core layer. Not only improve the raw materials plasticizing and mixing effect, but also save the power comsumptions.
2) 3 or 4 stripe lines
3) Siemens PLC programmable system are equipped, Synchnoronous control the haul-off machines

4) High precision gravimetric dosing unit is equipped to control the pipe's weight per meter is constant.It can save raw material cost and save the machine starting time.
5) CE standard design, which is widely acceptable for EU customers.


Co-extrusion die head
1)Moulds with Cr coating, increase the moulds using life, easy for cleaning,decreae the melt's flowing friction coefficient.
2)High precision die head and moulds, pipes diameter and thickness is ±0,1mm
3)Pipe surface is smooth, smoothly to pass the steel ball testing the optical fiber blowing test.

High efficient Gravimetric dosing unit
1)Closed-loop control system with extruder. It controlled by integrated PLC moulds with the whole production line.
2)It's equipped with mported weighting sensor from Switzerland and imported SMC pneumatic component from Japan. Make sure the pipe weight per meter is stable and ensure the pipe is with high quality in high speed producing process.
3)save 2-6% raw materials, meanwhile increase production capacity. Ensure there's lower raw material waste when Micro-duct extruding machine start up.
4)Easy control, decrease the operating difficulties for workers.

Vacuum tank and cooling tank

1) Stable water for calibrator
2) Vacuum pressure can be monitored in real time.
3)The unique vacuum cooling system ensures that the pipe is shaped and cooled during high-speed production while saving space in the workshop for customers.
High Efficiency HDPE Silicon Duct Production Line/Extrusion Machine/Making Machine
Automatic pipe winding machine

1)Automatic pipe coiler with double working position, auto pipe coiling.

2) Microduct can be arranged orderly. Max.coilingspeed: 100m/min.
3) Machine with pipe accumulator, suitable for 7-16mm, it keeps the pipe is always tidy even when reel changing.

High Efficiency HDPE Silicon Duct Production Line/Extrusion Machine/Making Machine
High Efficiency HDPE Silicon Duct Production Line/Extrusion Machine/Making Machine



 

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