The speed Series 60m/min, 80m/min, 120m/min .
The microduct production line is used to produce the optical fiber microduct, for application of communication cables.
Silicon core pipe is a new type of composite pipe with silicon colloid solid lubricant on the inner wall. It has good sealing performance, chemical corrosion resistance and low engineering cost. It is widely used in optical cable communication network systems such as highways and railways. HDPE silicon core pipe is a new type of composite pipe with silicone solid lubricant on the inner wall.
Microduct production line, Microduct pipe making machine, microduct extrusion machine
KAIDEmachine- 80m/min Microduct making machine(Ø7-14mm)
KAIDE machinery, is the first manufacturer of microduct extrusion machine in China.
We have many experience of exporting to EU markets. CE standard microduct extrusion lines are one of KAIDEmachinery's hot selling products since 2014. This machine is availeble to produce HDPE Microtubes at stable speed 80m/min,120m/min .
Equipped with high efficient L/D ratio screw extruders and high precision gravimetric dosing unit. Extruders not only with high efficiency output, but also save power consumuption 20-30%. Gravimetric dosing unit keep the machine running stablely and pipe weight per meter is constant.
The microduct extrusion line is available to produce:
| Parameter |
|
OD/ID |
7/3.5 |
7/4 |
7/5.5 |
8/5 |
10/5.5 |
10/6 |
10/8 |
| OD |
|
mm |
7,0±0,1 |
7,0±0,1 |
7,0±0,1 |
8,0±0,1 |
10,0±0,1 |
10,0±0,1 |
10,0±0,1 |
| ID |
min |
mm |
3,4 |
3.9 |
5,4 |
4,9 |
5,4 |
5,9 |
7,9 |
| S |
min |
mm |
1,65 |
1,4 |
0,65 |
1,4 |
2,15 |
1,9 |
0,9 |
| Producing speed |
|
m/min |
80 |
80 |
80 |
70 |
65 |
65 |
65 |
| Parameter |
|
OD/ID |
12/10 |
12/8 |
14/10 |
16/12 |
20/15,4 |
| OD |
|
mm |
12,0±0,1 |
12,0±0,1 |
14,0±0,1 |
16,0±0,1 |
20±0,1 |
| ID |
MN |
mm |
9,9 |
7,9 |
9,9 |
11,9 |
15,3 |
| S |
MIN |
mm |
0,9 |
1,9 |
1,9 |
1,9 |
2,2 |
| Producing speed |
|
m/min |
60 |
60 |
55 |
45 |
30 |
| Max.machine ovality |
2-4% after the coiler |
Features of HDPE microduct pipe extrusion line:
1. Extruder
1).2 high efficient Extruders are equipped, specially designed for HDPE layer and Silicon core layer. Not only improve the raw materials plasticizing and mixing effect, but also save the power comsumptions.
2) 3 or 4 stripe lines
3) Siemens PLC programmable system are equipped, Synchnoronous control the haul-off machines
4) High precision gravimetric dosing unit is equipped to control the pipe's weight per meter is constant.It can save raw material cost and save the machine starting time.
5) CE standard design, which is widely acceptable for EU customers.
Co-extrusion die head
1)Moulds with Cr coating, increase the moulds using life, easy for cleaning,decreae the melt's flowing friction coefficient.
2)High precision die head and moulds, pipes diameter and thickness is ±0,05mm
3)Pipe surface is smooth, smoothly to pass the steel ball testing the optical fiber blowing test.
High efficient Gravimetric dosing unit
1)Closed-loop control system with extruder. It controlled by integrated PLC moulds with the whole production line.
2)It's equipped with mported weighting sensor from Switzerland and imported SMC pneumatic component from Japan. Make sure the pipe weight per meter is stable and ensure the pipe is with high quality in high speed producing process.
3)save 2-6% raw materials, meanwhile increase production capacity. Ensure there's lower raw material waste when Micro-duct extruding machine start up.
4)Easy control, decrease the operating difficulties for workers.
Vacuum tank and cooling tank
1) Stable water for calibrator
2) Vacuum pressure can be monitored in real time.
3)The unique vacuum cooling system ensures that the pipe is shaped and cooled during high-speed production while saving space in the workshop for customers.
Hual-off machine:
Servo motor driving the wear-resistance belt, fast response speed, and the clamping force is balanced.
Pipe accumulator:
Automatic pipe winding machine
1)Automatic pipe coiler with double working position, auto pipe coiling.
2) Microduct can be arranged orderly. Max.coilingspeed: 100m/min.
3) Machine with pipe accumulator, suitable for 7-16mm, it keeps the pipe is always tidy even when reel changing.
In the world, our company has successfully sold more than 1700 series of high-speed and multi-layer composite plastic pipe production lines such as HDPE, PE-RT, PP, PA, PB,PEX and aluminum plastic pipes. Therefore, we have many high-quality well-known customers at home and abroad, such as Domestic RiFeng group, ERA Group, Hongyue group, Chinaust group, Tianjin Junxing pipe group, Kangtai group, etc. (the top ten famous pipe brands in China with an annual output value of more than 800 million US dollars); Foreign first-class enterprises in many countries and regions, such as George Fischer (+GF+) group, GOLAN group, Russian PK Kontur, RVK company, LAMINN Ltd, SLT AQUA,Quantum Industries, Thomsun in Dubai, ESEN in Turkey, Italy K-FLEX L' ISOLANTE, etc.
FAQ (Frequently Asked Questions)
Q: How your factory provide after sales service ?
A: (1) All the machine will be made full trial testing for shipment, each equipment shall be working in good conditions, the produced pipe diameter shall be conforms to the Standard (DIN, GB, ASTM EN, etc),The inner/outer surface must be shining. And one engineer will be dispatched to your facility,to assit the machine installation and debugging, also training your operator.
(2) If in future, some faults happend, you can contact us at the first time, we will do fast response and raise the effective proposals within 12 hours. All of the electric componets, we adopted World famous brand, which is widely used in every corner, all the drawings of mechanical parts are well kept for trace.
(3) Specialized after sales service team will provide the professional guidenss and technical support for you.
Q: How your control Your Machine Quality ?
A:(1) All the basic raw materials such as steel, iron, aluminum, copper, we choose China top quality, completely confirms to National Standard. And when our R&D team design the drawings, we have more strict requirement on the equipment lifespan, frame weight-bearing property, consideration of stable performance while running, etc. Therefore, you can find that even our equipment framework is much more strong than others.
(2) All the Mechanical Parts, we will manufacture by ourselves, for the purpose of well-control the quality in our own eyes. More and more competitors are outsourcing and transferring more production processes to other smaller factories to maximize their profits, we are keeping to choose processing more parts by ourselves for strictly control its quality. As we have strong R&D team, and also have the most advanced CNC Machinery, which are the basic conditions to ensure the quality .
(3) All the electrics Components, we choose the reliable and Famous Brand in the world. Such as Siemens Motor, Siemens PLC Control system, ABB Inverter, SICK Brand, Autonics Brand, Flender Gearbox, etc, to ensure the sable machine running performance, and convenient for future maintenance locally.
Q: What is the delivery time ?
A:Generally,the delivery time of the completed standard production line is 60-75 days. If customer have some customized requirment, the delivery time has to be prolonged accordingly.
Q:Can you provide the layout drawings and the power consumption, water consumption,compressed air consumption?
A: Surely, we will provide the layout drawings, included all the information of workshop prepare, such like electric power, water, compressed air consumption.
Please contact us for more information !
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