Pex-Al-Pex/ Pert-Al-Pert / PE Aluminum Composite Pipe Production Line / Five Layer PE Aluminum Pipe Extrusion Line

• Warranty: 12 Months
• Product Type: Aluminum Composite Pipe
• Screw No.: Single-screw
• Model NO.: KDPAP
• Automation: Automatic
• Computerized: Computerized
• Certification: CE, ISO9001:2008
• Customized: Non-Customized
• Condition: New
• Produced Pipe: Pex-Al-Pex/Pert- Al -Pert Pipe Production Line
• Pipd Diameter: 16-32mm
• Type: Overlap Welding Type
• Extruder Number: 4 Number of Extruder
• Extrusion Technology: Co-Extrusion Die Head
• Control System: PLC Control with Remote Control Function
• HS Code: 8477209000
• Production Capacity: 200 Sets/ Year

Product Description

Multilayer PEX-AL-PEX/PERT-AL-PERT Plastic Aluminum Pipe Production Line

Below plastic pipe production line is used to produce overlap welding type PEX-AL-PEX/PERT-AL-PERT pipes, with diameter range 16-32mm.
Produced pipe structure is 5 layer, PEX/PERT plastic layer-Adhesive layer-Middle Aluminum layer-Adhesive layer-Outer PEX/PERT plastic layer.



Pipe Making Process:
Aluminum pipe making (round shape forming)→ Inner Plastic and Adhesive layer Co-Extrusion→Al pipe Welding→Outer Adhesive and plastic Layer co-extrusion→Cooling tank → Haul-off machine→Cutting Machine→Winding machine



Technical Data of Pipe Production Line:
 

Line Model	Extruder Model	L/D	Production Scope	Production Speed	Nominal Power
KDPAP-45	SJ-45/45/30	30/25/25:1	16-32mm	12m/min	93KW
KDPAP-65	SJ-65/65/30	33/33/25:1	16-63mm	12m/min	154KW

Composition of Pipe Production line(PEX-AL-PEX Pipe Line): 
 

NO.	Machine Set Composition	Qty.
1	Aluminum tape releaser device	1set
2	Aluminum tape storage device	1set
3	Ultrasonic Aluminum tape connecting welder	1set
4	Aluminum pipe forming device	1set
5	Ultrasonic Welder for Aluminum pipe forming	1set
6	SJ-45/25  extruder  for inner layer PEX	1set
7	SJ-45/25 eextruder  for outer layer PEX	1set
8	SJ-30/25 Adhesive extruder	2sets
9	XAL-300 Auto loader	4sets
10	XBD-25/XBD-50 Hot air dryer	2 sets/2sets
11	Cross-linking reaction type co-extrusion die head & molds	1unit
12	Cross-linking reaction type co-extrusion die head & molds	1unit
13	SGL-32 Water cooling flume	2sets
14	PQ-500 Pipe Hauler	1set
15	FQ-32 Knife type pipe cutter	1set
16	SGJ-1000 Double working position pipe coiler	1set
17	Siemens PLC control System	1set

1) This high efficient extruder is special designed by our company with independent intellectual property rights. The necessary technologies of high speed & stable production of composite pipes have been privatized in the die head mold, calibrating& cooling system, Haul-off system and cutting system.

2) The Aluminum pipe is formed by ultrasonic overlap welding. It uses high quality and well-known brand welder, with even welding seam and good quality.

3) The technology has been further developed based on original production machine technology. The Aluminum pipe forming molds and co-extrusion die head molds have been optimized and manufactured by imported high precise CNC machine, which have greatly increased the pipe forming accuracy and production speed.

4) Haul-off machine is controlled by ABB frequency inverter; sync controlled on the main PLC system;  
The coiler is used servo motor driven type traversing device, sperate controlled by SIEMENS PLC. Big inner coil diamater up to 800mm, prevent bend problem while coiling 32mm diameter pipe.

5) It adopts original imported new generation PLC control system with full color screen, which ensures the high speed synchronous control and reliable operating of the whole production line.



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