The microduct production line is used to produce the optical fiber microduct, for application of communication cables.
Silicon core pipe is a new type of composite pipe with silicon colloid solid lubricant on the inner wall. It has good sealing performance, chemical corrosion resistance and low engineering cost. It is widely used in optical cable communication network systems such as highways and railways. HDPE silicon core pipe is a new type of composite pipe with silicone solid lubricant on the inner wall
KAIDEmachine- 80m/min Microduct making machine(Ø7-14mm)
KAIDE machinery, is the first manufacturer of microduct extrusion machine in China.
We have many experience of exporting to EU markets. CE standard microduct extrusion lines are one of KAIDEmachinery's hot selling products since 2014. This machine is availeble to produce HDPE Microtubes at stable speed 80m/min,120m/min .
Equipped with high efficient L/D ratio screw extruders and high precision gravimetric dosing unit. Extruders not only with high efficiency output, but also save power consumuption 20-30%. Gravimetric dosing unit keep the machine running stablely and pipe weight per meter is constant.
The microduct extrusion line is available to produce:
| Parameter |
|
OD/ID |
7/3.5 |
7/4 |
7/5.5 |
8/5 |
10/5.5 |
10/6 |
10/8 |
| OD |
|
mm |
7,0±0,1 |
7,0±0,1 |
7,0±0,1 |
8,0±0,1 |
10,0±0,1 |
10,0±0,1 |
10,0±0,1 |
| ID |
min |
mm |
3,4 |
3.9 |
5,4 |
4,9 |
5,4 |
5,9 |
7,9 |
| S |
min |
mm |
1,65 |
1,4 |
0,65 |
1,4 |
2,15 |
1,9 |
0,9 |
| Producing speed |
|
m/min |
80 |
80 |
80 |
70 |
65 |
65 |
65 |
| Parameter |
|
OD/ID |
12/10 |
12/8 |
14/10 |
16/12 |
20/15,4 |
| OD |
|
mm |
12,0±0,1 |
12,0±0,1 |
14,0±0,1 |
16,0±0,1 |
20±0,1 |
| ID |
MN |
mm |
9,9 |
7,9 |
9,9 |
11,9 |
15,3 |
| S |
MIN |
mm |
0,9 |
1,9 |
1,9 |
1,9 |
2,2 |
| Producing speed |
|
m/min |
60 |
60 |
55 |
45 |
30 |
| Max.machine ovality |
2-4% after the coiler |
Features of HDPE microduct pipe extrusion line:
1. Extruder
1).2 high efficient Extruders are equipped, specially designed for HDPE layer and Silicon core layer. Not only improve the raw materials plasticizing and mixing effect, but also save the power comsumptions.
2) 3 or 4 stripe lines
3) Siemens PLC programmable system are equipped, Synchnoronous control the haul-off machines
4) High precision gravimetric dosing unit is equipped to control the pipe's weight per meter is constant.It can save raw material cost and save the machine starting time.
5) CE standard design, which is widely acceptable for EU customers.
Co-extrusion die head
1)Moulds with Cr coating, increase the moulds using life, easy for cleaning,decreae the melt's flowing friction coefficient.
2)High precision die head and moulds, pipes diameter and thickness is ±0,1mm
3)Pipe surface is smooth, smoothly to pass the steel ball testing the optical fiber blowing test.
High efficient Gravimetric dosing unit
1)Closed-loop control system with extruder. It controlled by integrated PLC moulds with the whole production line.
2)It's equipped with mported weighting sensor from Switzerland and imported SMC pneumatic component from Japan. Make sure the pipe weight per meter is stable and ensure the pipe is with high quality in high speed producing process.
3)save 2-6% raw materials, meanwhile increase production capacity. Ensure there's lower raw material waste when Micro-duct extruding machine start up.
4)Easy control, decrease the operating difficulties for workers.
Vacuum tank and cooling tank
1) Stable water for calibrator
2) Vacuum pressure can be monitored in real time.
3)The unique vacuum cooling system ensures that the pipe is shaped and cooled during high-speed production while saving space in the workshop for customers.
Hual-off machine:
Servo motor driving the wear-resistance belt, fast response speed, and the clamping force is balanced.
Pipe accumulator:
Automatic pipe winding machine
1)Automatic pipe coiler with double working position, auto pipe coiling.
2) Microduct can be arranged orderly. Max.coilingspeed: 100m/min.
3) Machine with pipe accumulator, suitable for 7-16mm, it keeps the pipe is always tidy even when reel changing.
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